Bulk Bag Discharger

Efficient automatic bag unloading with superior dust control for powders and granules.

Bulk Bag Discharger

Product Overview

The ton bag unpacker manufactured by Weifang Haoxuan Machinery Technology Co., Ltd. is a high-efficiency, eco-friendly automated solution designed for 500-2000kg bulk bags. Featuring advanced dust-proof sealing technology and an intelligent control system, it enables dust-free unpacking operations and is widely used in the chemical, pharmaceutical, and new energy industries.

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Technical Specifications

Parameter NameSpecifications
Device ModelHX-DDC-2000
Package unpacking capability15 bags/hour
Applicable Bag Weight500-2000kg
Material SelectionCarbon Steel / Stainless Steel 304 / 316L
Explosion-proof ratingOptional Exd II BT4
Control ModePLC Automatic Control
Power3-7.5kW
DimensionsCustomize by model

Friendly Reminder:The above are general parameters. Actual parameters are customized based on your material characteristics, production capacity requirements, and process specifications.Get Your Exclusive Plan →

Product Details

Bulk Bag Discharger

A bulk bag discharger is a specialized machine designed for the automatic unpacking, unloading, and conveying of materials packaged in large bags. It is ideal for handling powders, granules, and small chunks during ton-bag feeding operations. The equipment lifts the bulk bag to the discharging station using an electric hoist, forklift, or other lifting devices. Material flows from the bag outlet into a hopper or downstream conveyor system, ensuring a continuous, stable, and efficient unpacking process.

This compact, user-friendly equipment reduces manual handling and feeding efforts while boosting production efficiency. For dusty materials, it can be equipped with sealed bag clamps, dust extraction ports, and vibration-assisted flow devices to minimize dust emissions, improve on-site working conditions, and meet clean, automated production requirements across industries such as chemicals, food, pharmaceuticals, building materials, and new energy materials.

The bulk bag discharger can be integrated with screw conveyors, vacuum loaders, tubular chain conveyors, hoppers, mixers, crushers, and packaging machines to form a complete material feeding and conveying system. The equipment is custom-built to meet specific production requirements based on material properties, bulk bag specifications, discharge height, output capacity, and site layout.

Device Features

Reduce manual labor intensity
Ideal for unpacking and discharging bulk materials; reduces manual handling, bag opening, and feeding operations to boost production efficiency.

Sealed discharge to minimize dust emission
Configurable sealed bag clamping device and dust extraction interface to effectively control dust dispersion and improve the production environment.

Stable feeding with reduced material residue
Configure vibration, tapping, or flow-assist structures based on material flowability to ensure smooth discharge.

Sturdy construction, easy to operate
The frame-based design offers high load-bearing capacity, facilitating bulk bag lifting, positioning, and discharge.

Works with multiple devices
Connects to downstream equipment such as screw conveyors, tubular chain conveyors, vacuum loaders, silos, mixers, crushers, and packaging machines.

Supports custom configurations
Customizable based on bulk bag dimensions, material properties, discharge height, equipment materials, and site space.

Applicable Materials

Suitable for bulk materials of varying flow properties, including powders, granules, and small chunks. Applications include chemical powders, plastic pellets, food ingredients, starch, flour, mineral powder, lime powder, carbon powder, animal feed, metal powders, battery materials, and new energy powder materials.

Industries Served

Widely used in industries such as chemicals, food, pharmaceuticals, animal feed, building materials, metallurgy, new energy, environmental protection materials, plastic processing, and automated production lines.

Custom Services

Based on your bag material, bulk bag specifications, unit weight, discharge height, production capacity, dust collection needs, and downstream conveying method, we provide customized discharging machine selection and complete line solutions to ensure safe, eco-friendly, and efficient bulk bag unloading.

How it works

Bulk Bag DischargerContinuous material conveying via a sealed pipeline chain system. Material enters through the feed inlet and is pushed forward by scrapers driven by the chain, then exits through the discharge outlet. The entire process occurs in a sealed environment, effectively preventing dust leakage and material contamination.

The equipment features a modular design that allows flexible configuration of horizontal, vertical, and turning sections to support multi-point feeding and discharge. The chain is manufactured from high-strength alloy steel for enhanced wear resistance, corrosion protection, and extended service life.

Device Features

Fully enclosed transfer

Enclosed piping design ensures zero dust leakage and meets environmental standards.

Flexible Layout

Supports horizontal, vertical, and turning combinations to adapt to complex operating conditions

Multi-point entry

Supports multi-point feeding and discharging for flexible process configurations.

Low breakage rate

Gentle delivery method with extremely low material breakage rate.

Material options

Carbon steel, 304 stainless steel, or 31 6L stainless steel available

Smart Control

Supports PLC automated control and remote monitoring

Applicable Materials

fly ash
cement
Lime powder
Quartz Sand
soda ash
Baking Soda
Starch
Flour
Baby formula
Protein Powder
Glucose
Maltodextrin
Lithium Iron Phosphate
Ternary material
Graphite
Silicon carbide
Alumina
Zirconia

The above are common material examples only. For more materials, please consult an engineer to confirm suitability.

Industries Served

Chemical Industry

Fertilizers, pigments, coatings, catalysts, and more

Healthcare Industry

APIs, intermediates, excipients

Food Industry

Flour, starch, powdered sugar, milk powder, etc.

New Energy

Lithium battery materials, photovoltaic materials, and more

Selection Guide

1. Determine material properties

Includes material name, particle size, bulk density, moisture content, flowability, abrasiveness, and corrosivity.

2. Determine production capacity requirements

Determine hourly throughput based on production process and select appropriate equipment specifications.

3. Confirm delivery route

Horizontal distance, vertical height, turning angle, feed and discharge point locations

4. Confirm material requirements

Select carbon steel, stainless steel, or other special materials based on material properties and industry requirements.

FAQ

Q:Can the device be customized?

A:Yes. We offer custom solutions tailored to material properties, production capacity, and process requirements, including specifications for materials, dimensions, and loading/unloading methods.

Q:What is the lead time?

A:Standard products ship in 15-20 business days. Custom products take 20-30 business days, depending on complexity.

Q:Do you offer installation and setup services?

A:We provide professional engineers to guide on-site installation, debugging, and operational training.

Q:How long is the warranty period?

A:Full unit warranty for 1 years. Free repair and parts replacement during the warranty period, with lifetime technical support.

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Weifang Haoxuan Machinery Technology Co., Ltd.

Specializing in industrial conveying and crushing equipment, delivering efficient and reliable solutions for the chemical, pharmaceutical, and new energy sectors.

Contact Us

  • 15689892053
  • wfhxzdh@163.com
  • Dongcheng Industrial Park, Anqiu City, Weifang, Shandong Province
  • Monday through Friday 9:00-18:00

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